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China Re-manufacturing Industry Development Prospect and Investment Forecast Report

Last Update:2014-05-27

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Preface

Table of Content

Re-manufacturing industry refers to a series of measures and engineering activities by conducting re-manufacturing design on the basis of analyzing performance failure and life cycle assessment, with the help of advancement technologies and industrialization production. What's more, all the activities regard life cycle theory as a guide, with the goal of promoting waste products' performance and with principles of achieving high quality, high efficiency, energy conservation and environmental protection.

Facing limited resources and the capability of dealing with waste products, re-manufacturing is an advanced product recovery processing method, which can achieve a comprehensive goal of optimizing and utilizing resources; protecting environment; and promoting sustainable economic development. Developed countries have attached great importance to this method, and it's the most effective way to realize sustainable development. Due to China's poor natural resources, little per capital resource, the increase of consumption and waste products causing by rapid economy development, and great pressure on environment, it's very necessary and vital to advocate to develop re-manufacturing industry.

Based on above reasons, China's government attaches great importance to develop re-manufacturing industry. Prime Ministry Wen said "re-manufacturing is very important", and re-manufacturing industry has become one of important state policies. In March, 2008, NDRC determined to build re-manufacturing pliot protects in the first 14 automobile enterprises. On June, 2009, MIIT further approved 35 enterprises to build pilot project in 8 industries. Meanwhile, MIIT issued tmany regulations and law to promote the development of re-manufacturing industry, such as "Management Regulations for Automobile Parts in Re-manufacturing Pilot", "PRC Circular Economy Law", "Opinions on Promoting the Development of Re-manufacturing Industry", "Product Recognition Policies of Re-manufacturing Industry", "Tentative Method of Product Recognition Policies of Re-manufacturing Industry", and so on.

Currently, China automobile parts re-manufacturing industry has gained preliminary effects. According to the statistics from CAAM, re-manufacturing capacity of China's automobile parts: re-manufacturing engine is around 110,000; re-manufacturing power generator and starter are about 1 million. Both output value are 2.5 billion Yuan. Moreover, positive progress have been made in exploring recovery old products, re-manufacturing production, circulation system and supervison of re-manufacturing industry.

It's estimated that the annual output of re-manufacturing industry took up its GDP 0.4% in 2002. China's GDP reached 39.8 trillion Yuan. According to prediction, it would reach 43.5 trillion Yuan, and it's expected to surpass 60 trillion Yuan by 2015. If the re-manufacturing level reach 0.2% and 0.4% respectively, its output value will reach 87 billion Yuan and 240 billion Yuan. Clearly, China re-manufacturing industry has a huge potential to develop. Nevertheless, some problems can not be ignored, such as lack of enough recognition to re-manufacturing industry, no reverse logistics system, and backward management factor, etc.

With Forward's long-term tracking and collecting market data of re-manufacturing industry, we roundly and accurately analyze the industry structure system for you from the view of mastering the whole industry. This report mainly focuses on analyzing the current development stage of re-manufacturing industry; the capability of re-manufacturing industry; existing problems, and industry development potential, etc., depending on the basis of macro prosperity of re-manufacturing industry and relying on its marekt demand. Meanwhile, with comprehensive and specific first-hand market data. Forward helps you to grasp the market and development trends of re-manufacturing industry, so as to win advantages from competition!

Here, we would like to express our sincere gratitude to State Information Center, Bureau of Statistics of China, International Information Research Institute, Chinese Academy of International Trade and Economic Cooperation, Tsinghua University Library, Development Research Center of the State Council and Beijing Essence Forward Research Center, for their great support when we conduct this report!

Notice: All the market data, especially corporations' ranking data in the report, only for business reference. Please do not take the data for enterprise publicity. Thank you! Or Forward shall not take any responsibility for any consequences!

Qianzhan Business Information Co., Ltd. Industry Research Center
Research Team of Manufacturing Industry

Chapter 1: Overview of Re-manufacturing Industry

1.1 Definition of Re-manufacturing Industry

1.1.1 Basic Connotation of Re-manufacturing

1.1.2 Difference between Re-manufacturing and Maintenance

1.1.3 Position of Re-manufacturing in Product’s Whole Life Cycle

1.2 Features of Re-manufacturing

1.2.1 Physical Property

1.2.2 Features of Production Model

1.2.3 Development Thresholds for Industry

(1) Technical Threshold

(2) Industrialization Threshold

(3) Conditions for Subject of Re-manufacturing

1.3 Urgency and Necessity for developing Re-manufacturing Industry

1.3.1 Analysis of Benefits of Re-manufacturing Industry

(1) Economic Benefit

(2) Social Benefit

(3) Resource and Environment Benefit

1.3.2 Urgency and Necessity for developing Re-manufacturing Industry

(1) Objective Requirement for Constructing A Resource-conserving and Environment-friendly Environment

(2) Inevitable Requirement for Adapting to A World of Gradually Scarce Resources

(3) Effective Solution to Promoting the Development of Manufacturing Industry and Modern Service Industry

Chapter 2: Analysis of Development Environment for China Re-manufacturing Industry

2.1 Analysis of Policy Environment for Industry

2.1.1 Explanation for Released Policies

(1) History of Industry Policy

(2) Explanation for Key Policies

1) Several Opinions of the State Council on Speeding up the Development of Circular Economy

2) Circular Economy Promotion Law of the People's Republic of China

3) Opinions on Promoting Development of the Remanufacturing Industry

4) Interim Measures for Identifying and Managing Re-manufactured Products

5) Implementation Guideline for Identifying Re-manufactured Products

6) Re-manufactured Product Catalog (First Batch)

7) Re-manufactured Product Catalog (Second Batch)

8) Support from Twelfth Five-year Planning Outline on Re-manufacturing Industry

9) Support from Industrial Transformation and Upgrading Plan (2011-2015) on Re-manufacturing Industry

10) Notice on Deepening Re-manufacturing Demonstration Pilot Work

2.1.2 Upcoming Released Policies and Standards

(1) Development Plan for Re-manufacturing Industry

(2) Development Plan for Energy Saving and Environmental Protection Industry

(3) “Twelfth Five-year” Special Plan for Energy Saving and Environmental Equipment

(4) Standards Related to Re-manufacturing Industry

2.1.3 Trend Anticipation for Future Policies in the Industry

2.2 Analysis of Economic Environment for Industry

2.2.1 International Economic Status and Trend

(1) Status of International Economic Situation

(2) Forecast for International Economic Situation

2.2.2 Domestic Economic Status and Trend

(1) Status of Domestic Economic Situation

(2) Forecast for Domestic Economic Situation

2.2.3 Equipment Manufacturing Status and Trend

2.3 Analysis of Social Trend for Industry

2.3.1 China Energy Environment Status

2.3.2 Goal for China Energy Saving and Consumption Reduction

2.3.3 National Policy Promotes the Development of Circular Economy

2.4 Analysis of Technology Environment for Industry

2.4.1 Basic Method for Re-manufacturing

2.4.2 Key Technology and Equipment of Re-manufacturing

(1) Key Technology for Re-manufacturing

(2) Key Equipment and System for Re-manufacturing

2.4.3 China Re-manufacturing Technology Level

2.4.4 Development Trend for Re-manufacturing Technology

2.5 Analysis of Logistics Environment for Industry

2.5.1 Overview of Re-manufacturing Reverse Logistics

(1) Connotation of Re-manufacturing Reverse Logistics

(2) Features of Re-manufacturing Reverse Logistics

2.5.2 Major Links in Re-manufacturing Reverse Logistics

(1) Recycling of Waste Material Product

(2) Initially Classify and Store

(3) Package and Transportation

(4) Re-manufacturing Process

(5) Sales and Service of Re-manufactured Product

2.5.3 Development of Re-manufacturing Reverse Logistics

2.5.4 Strategy for Improving the Level of Re-manufacturing Reverse Logistics

Chapter 3: Analysis of Development Status and Trend of China Re-manufacturing Industry

3.1 Analysis of Development of Foreign Re-manufacturing Industry

3.1.1 System for Foreign Re-manufacturing Industry

3.1.2 Foreign Re-manufacturing Industry Status

(1) Re-manufacturing Industry in US

(2) Re-manufacturing Industry in Japan

(3) Re-manufacturing Industry in Europe

3.1.3 Development Experience of Foreign Re-manufacturing Industry

3.2 Development Status of China Re-manufacturing Industry

3.2.1 Development History of Industry

3.2.2 Development Stage of Industry

3.2.3 Pilot Project of Industry

3.2.4 Key Development Field

3.2.5 Gap between China and Advanced Countries

3.3 Analysis of Cluster Region for China Re-manufacturing Industry

3.3.1 Re-manufacturing Industry Base in Liuyang, Hunan Province

(1) Development Advantage of Industry

(2) Supporting Policy for Industry

(3) Development Status of Base

(4) Construction Goal for Base

3.3.2 Chongqing Jiulong Industrial Park

3.3.3 Industry Aggregation – A Trend for China Re-manufacturing Industry

3.4 Sino-Foreign Cooperation for Re-manufacturing Industry

3.4.1 Sino-Foreign Cooperation for Research and Development

3.4.2 Sino-Foreign Cooperation for Communication Platform

3.4.3 Sino-Foreign Cooperation for Technology

3.4.4 Sino-Foreign Cooperation for Academy

3.5 Analysis of Development Trend for China Re-manufacturing Industry

3.5.1 Science Foundation for Discussing Re-manufacturing

3.5.2 Key Technology for Innovation of Re-manufacturing

3.5.3 Formulate Standards for Re-manufacturing Industry

Chapter 4: Development Status and Prospects Forecast of China Auto Re-manufacturing Industry

4.1 Overview of Auto Re-manufacturing

4.1.1 Connotation of Auto Re-manufacturing

4.1.2 Scope of Auto Re-manufacturing

4.1.3 Benefit of Auto Re-manufacturing

4.2 Status of China Auto Re-manufacturing Industry

4.2.1 Development Status of Auto Industry

(1) Auto Production and Marketing Volume

(2) Car Ownership

(3) Number of ELV

4.2.2 Policies and Standards for Auto Re-manufacturing

(1) ELV Recovery and Management Measure

(2) Policy for the Recovery and Utilization of Automobile Products

(3) Notice on Organizing and Conducting Re-manufacturing Demonstration Pilot Work of Auto Component

(4) Administration Measures for Auto Component Remanufacturing Demonstration Pilot

(5) Notice on Starting to Use the Mark of Remanufactured Auto Part and Component Products and Strengthening the Administration and Protection of the Mark

(6) Administration Regulation for Recovering and Disassembling End-Life Vehicle (Exposure Draft)

(7) Establishment of Auto Component Re-manufacturing Sub-branch Affiliated with China Association of Automobile Manufacturers

(8) Opinion on Establishing A Complete and Advanced Waste Goods Recovery System

(9) Technical Standards Related to Auto Re-manufacturing

4.2.3 Auto Re-manufacturing Industry Status

(1) Development History of Industry

(2) Auto Re-manufacturing Capacity

(3) Size of Auto Re-manufacturing Industry

(4) Re-manufacturing Demonstration Pilot Enterprise

4.2.4 Re-manufacturing Status of Major Components

(1) Engine Re-manufacturing

(2) Transmission Re-manufacturing

(3) Generator Re-manufacturing

(4) Starter Re-manufacturing

(5) Redirector Re-manufacturing

4.3 Analysis of China Auto Re-manufacturing Technology Progress

4.3.1 Key Technologies for Auto Re-manufacturing

(1) Nano Electro-Brush Plating Technology

(2) High Velocity Arc Spraying Technology

(3) Nano Dry Film Lubricant Technology

(4) Other Technologies

4.3.2 Tendency for Auto Re-manufacturing Technology

4.3.3 Trend for Auto Re-manufacturing Technology

(1) Carry out Research on Design Technology of Re-manufactured Product

(2) Carry out Research on Re-manufacturing Production and Management Technology

(3) Carry out Research on Re-manufacturing Processing & Testing Technology and Outfit of Key Components

4.4 Analysis of Development of ELV Reverse Logistics in China

4.4.1 Recovery and Utilization of ELV in China

4.4.2 Features of ELV Reserve Logistics in Foreign Countries

(1) Features of ELV Reserve Logistics in US

(2) Features of ELV Reserve Logistics in Japan

(3) Features of ELV Reserve Logistics in Germany

4.4.3 ELV Reverse Logistics Status in China

(1) ELV Reverse Logistics Status in China

(2) Contrast between China and Foreign ELV Reverse Logistics

4.4.4 Strategy for China Developing ELV Reverse Logistics

(1) Experiential Learning from Development of Foreign Re-manufacturing Logistics for China

(2) Strategy for China Developing ELV Reverse Logistics

4.5 Discussion on Development Model for China Auto Re-manufacturing Industry

4.5.1 Development Status of Foreign Auto Re-manufacturing Industry

4.5.2 Development Experience of Foreign Auto Re-manufacturing Industry

(1) Promote the Development of Industry According to Law

(2) Effective Policy Mechanism

(3) Total Employee Involvement

4.5.3 Discussion on Development Model for China Auto Re-manufacturing Industry

(1) “Five Elements” for United Development Model

(2) Development Model for Auto Industry Eco-park

(3) Auto Promotion Development Model

4.5.4 Strategy for China Promoting the Development of Auto Re-manufacturing Industry

(1) Implementation Steps for Developing Industry

(2) Specific Strategy for Promoting the Development of Industry

4.6 Prospects Forecast for Developing China Auto Re-manufacturing Industry

4.6.1 Driving Factors of Auto Re-manufacturing Industry

(1) Re-manufacturing - A Development Direction for Auto Industry

(2) Considerable ELV Volume in China

(3) A large Sum of Auto Parts Demand

(4) Sino-Foreign Gap Indicates Huge Growth Potentials

4.6.2 Restraints of Auto Re-manufacturing Industry

(1) Consumption Concept Barrier

(2) Not High Enough Technology Level

(3) Imperfect Policy

(4) Difficulty in Gaining Raw Material

4.6.3 Size Forecast for Auto Re-manufacturing Industry

Chapter 5: Development Status and Prospects Forecast of China Engineering Machinery Re-manufacturing Industry

5.1 Overview of Engineering Machinery Re-manufacturing

5.1.1 Connotation of Engineering Machinery Re-manufacturing

5.1.2 Scope of Engineering Machinery Re-manufacturing

5.2 Experiential Learning from Foreign Engineering Machinery Re-manufacturing

5.2.1 Overview of Foreign Engineering Machinery Re-manufacturing Industry

5.2.2 Re-manufacturing Experiential Learning from Caterpillar in US

(1) Profile of Caterpillar Inc.

(2) Caterpillar Re-manufacturing Business Status

1) Business around the World

2) Business in China

(3) Business Model of Caterpillar’s Re-manufacturing

(4) Development Experience from Caterpillar’s Re-manufacturing Business

5.3 Feasibility Analysis of China Engineering Machinery Re-manufacturing

5.3.1 Analysis of External Environment for Industry Development

(1) Development of Engineering Machinery Industry

1) Market Size

2) Production and Marketing Volume of Product

3) Product Ownership

(2) Engineering Machinery Shifts to Low-carbon Economy

(3) Policy Supports Engineering Machinery Re-manufacturing

5.3.2 Necessity Analysis of Engineering Machinery Re-manufacturing

5.3.3 Feasibility Analysis of Engineering Machinery Re-manufacturing

(1) Feasibility Analysis of Technology

(2) Feasibility Analysis of Market

(3) Re-manufacturing Economic Benefit

5.4 Case Study of Engineering Machinery Re-manufacturing Enterprises in China

5.4.1 Tendency for Engineering Machinery Re-manufacturing Enterprise

5.4.2 Three Types of Engineering Machinery Re-manufacturing Enterprises

(1) Establish Professional Re-manufacturing Company

(2) Mixed-line Re-manufacturing Company

(3) Overhaul Maintenance Factory

5.4.3 Engineering Machinery Re-manufacturing Strength for Leading Enterprises

(1) Xuzhou Heavy Machinery Co., Ltd.

(2) Sevalo Construction Machinery Group Co., Ltd.

(3) LiuGong Machinery Co., Ltd.

(4) Hunan Sany Engineering Machinery Re-manufacturing Company

1) Development Opportunities and Threats of China Engineering Machinery Re-manufacturing Industry

5.4.4 Development Opportunities for Engineering Machinery Re-manufacturing Industry

(1) Engineering Machinery Industry Ushers into “Golden Age”

(2) Supply and Demand of Diversified Market Generates Re-manufacturing

(3) 80% Engineering Machinery Reach Time to Overall Maintenance

5.4.5 Threats Confronted by Engineering Machinery Re-manufacturing Industry

(1) Imperfect Supporting Policy for Industry

(2) Re-manufacturing Technology Capability Is Urgent to Be Industrialization

(3) Narrow Raw Material Source Channel Restrains the Development of Industry

5.4.6 Suggestions for Developing Engineering Machinery Re-manufacturing Industry

Chapter 6: Development Status and Prospects Forecast of China Engineering Machinery Re-manufacturing Industry

6.1 Overview of Machine Tool Re-manufacturing

6.1.1 Connotation of Machine Tool Re-manufacturing

6.1.2 Scope of Machine Tool Re-manufacturing

6.1.3 Features of Machine Tool Re-manufacturing

6.1.4 Benefit of Machine Tool Re-manufacturing

6.2 Foreign Machine Tool Re-manufacturing Status

6.3 China Machine Tool Re-manufacturing Status

6.3.1 Development Status of Machine Tool Industry

(1) Output Volume of Machine Tool

(2) Numerical Control Rate of Machine Tool

(3) Machine Tool Ownership

6.3.2 Policies Related to Machine Tool Re-manufacturing

6.3.3 Machine Tool Re-manufacturing Industry Status

(1) Development History of Machine Tool Re-manufacturing

(2) Size of Machine Tool Re-manufacturing Industry

(3) Technical Level of Machine Tool Re-manufacturing

(4) Application of Re-manufactured Machine Tool

6.3.4 Development Model for Machine Tool Re-manufacturing in China

(1) Model of Ordered Service Model for Re-manufacturer and User

(2) Model of Recycling Used Machine Tool for Re-manufacturing

(3) Machine Tool Replacement Model

6.4 Three Subjects and Case Study of Machine Tool Re-manufacturing

6.4.1 Machine Tool Maintenance and Reconstruction Enterprises

(1) Major Enterprises

(2) Major Features

(3) Case Study

1) Wuhan Huazhong Automatic Control Co., Ltd.

2) Beijing San lantop Numerical Control Technology Co., Ltd.

3) Beijing Catch-Innovation Mechanical & Electrical Equipment Co., Ltd.

4) Wuhan Stm Electronic & Mechanical Technology Development Co., Ltd.

6.4.2 Machine Tool Manufacturers

(1) Major Enterprises

(2) Major Features

(3) Case Study

1) Chongqing Machine Tool Group Co., Ltd.

2) Wuhan Heavy Machine Tools Group Co., Ltd.

3) Tianjin No.1 Machine Tool Works

6.4.3 Numerical Control System Manufacturers

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